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This
project requires two steel punches, both of which can be made by modifying familiar
items youll find in any hardware store.
The plus sign (+) is made by sanding off the tip of a Phillips-head screwdriver
bit made to be used in an electric drill. Some have a standard flat screwdriver
blade on the other end and these will work, but if possible, get one with a blunt
back end like the one shown here.
To
make the intended mark, well need to remove the tip of the tool. Because
it has been hardened, this tool cannot be altered with saws or files. Silicon
carbide sandpaper, also sold at most hardware stores, is hard enough to abrade
the steel.
Sand across the top of the tool until youve created the plus-sign mark.
In order for the stamped impression to be crisp and uniform, the face of the stamp
(the part that makes the mark) should be flat and perpendicular to the axis (illus.
A.). The tip should not be angled (B) or curved (C) because these will yield a
blurred mark.
The dot part of
the pattern is made with nothing more complicated than a nail, and here you have
two choices. You can use any old nail to make a crater-shaped impression. Common
nails are made of relatively soft, mild steel and after a few blows the point
will be blunted. A better solution is to use a hardened concrete nail, also available
at hardware stores. I prefer 2" or larger because theyre easy to grasp.
Whichever nail you use, round the tip with sandpaper to make a symmetrical, bullet-shaped
end.
Stamping depends
on the ability of metal to displace when struck. Under a blow, the material beneath
the tool compresses and pushes outward. The more metal there is, the more dramatic
the effect. Stamping on thin metal is not only less effective visually but its
more difficult too. For this project, I recommend at least 18-gauge sterling,
brass, or copper.
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Draw a guideline
on the metal in pencil. After youve made the longest line of plus signs,
you will draw additional guidelines for the other marks.
 Set
the metal on a hard, stable surface. The ideal tool is an anvil but any large
piece of metal (like a vise) will do. To achieve a clear mark, set the tool in
position and give it a single solid blow. I suggest practicing on a piece of scrap
to check the tool and develop a rhythm. When you have a confident feel for the
process, move to your workpiece and strike 5 plus-signs in a line. Move to the
second earring and repeat the process.
Draw pencil lines
for the two rows that will be parallel to the first, then strike these impressions.
The goal is to have nearly identical marks, but the minor variation of the human
touch is a valuable part of the process. Repeat for both earrings.
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Strike the final
plus sign to complete the vertical line of 5 marks, one above the other.
Use the nail punch
to make dots centered between the plus signs.
Cut out a square
with scissors or a saw, and file the edges to make them smooth. Of course jewelers
have specific tools to smooth the edges, but if youre just getting started
you can make do with abrasive sticks used for manicuring.
Drill or punch
a hole in the upper corner and insert an earwire.
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18-guage sterling, copper, or brass sheet
Phillips-head screwdriver
Nail, preferably a concrete nail
Hammer, any comfortable size
Solid striking surface: anvil or vise
Small drill bit
Sandpaper, salon boards, or steel wool, etc. to polish
Scissors or jewelers saw
Earwires of your choice
Drill with small drill bit or hole punch |
For information on supplies, please see
the Annual Buyers' Directory.
Always ask for the MSDS (Material Safety Data Sheet) for any materials you buy,
which will give you reactivity, health hazard, and safe handling data.
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ADDITIONAL OPTIONS:
Follow the same process, but center the pattern on a disk rather than a square.
To add color, include a few beads on the earwire.
Try your skills with more metalworking
projects here!
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| Tim
McCreight is a teacher, metalsmith, and the author of 11 books on metalworking.
He lives in Portland, Maine.
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